The Dubai-based architect duo is trying to break away from conventional building practices with alternative cement contained in the UAE salt plains and made using problematic waste materials.
Wael Al Awar and Kenichi Teramoto, lead architects at
wow, requested scientific knowledge from universities in the UAE and Japan to make cement made using salt water produced by UAE desalination plants, which remove salt from seawater.
They were inspired by UAE’s mineral-rich sabkha – the salt flats that are part of the country’s wetlands. “This is a large area … which is often overlooked,” Al Awar told CNN.
Sabkha has been used in architecture before: centuries ago, beams were carved from the salt flats and used to build
Shiva, a medieval city in Egypt that is close to the Libyan border. But instead of mining the subtle sabkha ecosystem, Al Awar and Kenichi turned to salted wastewater, which contains many of the same minerals.
The ancient fortress of Shali in Shiva Oasis, Egypt. Credit: BOISONCLE CRIS / AFP / AFP via Getty Images
The rare freshwater UAE has one of the largest desalination operations in the world. It produces around one fifth of the world’s saltwater as a by-product – around 28 million cubic meters per day, according to one
2019 report supported by the United Nations. But throwing saltwater into the sea
can endanger marine life. Finding uses for desalination brine has become a national focus, prompting the launch of 3.4 million AED ($ 930,000) “
Rethink the Saltwater Challenge“earlier this year.
Close-up of sabkha flats in the UAE. The flat contains microbes and is a “living environment [that] actually absorbs CO2, “according to architect Wael Al Awar. Credit: Courtesy of the UAE National Pavilion La Biennale in Venice / waiwai
Brine contains magnesium minerals. Kemal Celik, assistant professor of civil and urban engineering at New York University in Abu Dhabi and part of the team at the university’s AMBER Lab, extracted magnesium compounds from liquids, and used them to make cement.
Celik said the cement was put into a block, which was then placed in a carbon dioxide chamber to regulate – an innovation that accelerated the production process. Cement was subjected to testing in the UAE before being sent to Japan, where the block passed further strength and stiffness tests. In addition, an algorithm was developed to calculate how safe a block is when used in construction, Mika Araki, a structural designer at the University of Tokyo, told CNN.
The precast block can be used to build a one-story building “tomorrow,” Al Awar said, but he and Kenichi hope to develop further products for use in multi-storey buildings.
Al Awar claims their magnesium-based cement can “work on a par with Portland cement,” which uses calcium carbonate as a raw material and is the most commonly used cement in concrete manufacturing.
However, magnesium cement has limitations. As a salt-based product, it can be corroded for steel reinforcement, he said, although reinforcement with other materials is possible.
Salt water-based cement precast blocks made by Al Awar, Kenichi and their academic collaborators. Credit: Sahil Abdul Latheef / waiwai
Precast blocks are cured in the carbon dioxide chamber, because cement requires a higher percentage of carbon dioxide to harden enough than it contains in the atmosphere. Credit: Dina Al Khatib / waiwai
Professor John Provis is the deputy head of the Department of Materials Science and Engineering at Sheffield University in England, and is not affiliated with the project. He said salt-based cement was “a very good idea,” explaining globally only one third of the cement used in reinforced concrete.
“This salt water hurts to be thrown out,” he added. “They take local trash and do cool things with it. I think it’s a very good synergy there.”
Al Awar said that he and Kenichi were motivated by a desire to build a more sustainable and environmentally friendly architecture. “Given the CO2 emissions in the world and global warming, and all these alarms that have been ringing for years, it is our duty – it is our responsibility – to take action,” he said.
Cement production is
often energy intensive and have a large carbon footprint. According to the International Energy Agency, the cement sector is the third largest industrial energy consumer in the world and is responsible for it
7% of global carbon dioxide emissions. Celik said building a carbon footprint of magnesium cement is part of an ongoing life cycle study, which will compare it with ordinary Portland cement and other materials.
Kenichi Teramoto and Wael Al Awar, co-curators of the UAE National Pavilion at the Venice Biennale of Architecture. Credit: Courtesy of the UAE National Pavilion
In May 2021, Al Awar and Kenichi will lead the UAE National Pavilion at the Venice Biennale of Architecture, where alternative cement will be displayed at their “Wetland” exhibition. The pavilion will be made of magnesium-based cement, although Celik said the cement will not be based on salt water because it is not ready to increase production.
“The research is still early,” said Al Awar. “It must go through a natural process of trial and trial and error to get a place. But we are very optimistic.”